Assembly & Fabrication Inspection in Pharmaceutical & Medical Device Manufacturing

Company Overview
NorrSpect is a Swedish AI company headquartered in Umeå, Sweden, recognized for its leadership in deploying intelligent inspection solutions across high-precision industries. With a proven track record supporting production giants like Volvo Cars and other leading automotive manufacturers, NorrSpect brings its expertise into the life sciences sector with NorrStudio—an AI-driven visual inspection platform designed to optimize quality assurance at every stage of pharmaceutical and medical device manufacturing.
Industry Application: Pharmaceutical & Medical Device Assembly
Manufacturers in the pharmaceutical and medical device industries operate under stringent quality and regulatory standards. Assembly and fabrication processes, often involving delicate or microscopic components, are particularly vulnerable to human error and mechanical inconsistencies.
NorrStudio brings real-time, high-accuracy visual inspection to these processes, ensuring that every device assembled meets exacting compliance and safety requirements.
Use Case Focus: Assembly & Fabrication Inspection
Below are key inspection challenges in assembly and fabrication where NorrStudio delivers significant value.
1. Improper Syringe Plunger Fit
Challenge: Misaligned or loosely fitted plungers can lead to dosage inaccuracy or product failure.
Solution: NorrStudio uses precise object detection models to verify plunger placement and depth during assembly.
Impact: Reliable dose integrity and reduced rework or disposal costs.
2. Device Spring Misplacement
Challenge: Springs in auto-injectors or similar devices must be placed with high precision for proper actuation.
Solution: NorrStudio’s machine vision inspects spring presence, orientation, and tension alignment before enclosure.
Impact: Reduced failure rates in field use and fewer warranty claims.
3. Catheter Loop Misrouting
Challenge: Misrouted or kinked catheter loops can compromise device function and patient safety.
Solution: AI models trained on routing geometries detect any deviation in loop formation, even in transparent or low-contrast housings.
Impact: Increased functional compliance and manufacturing reliability.
4. Blister Pack Folding Defect
Challenge: Incorrect folds in blister packs can affect sealing, protection, and product presentation.
Solution: Edge detection and pattern recognition models verify every fold in high-speed packaging environments.
Impact: Reduced packaging waste and improved shelf-readiness.
5. Missing Caps on Tubes
Challenge: Uncapped tubes can lead to leakage, contamination, or non-compliance with sterility requirements.
Solution: Real-time image recognition verifies the presence and fit of caps at high throughput speeds.
Impact: Zero-defect packaging output and fewer customer complaints.
6. Incomplete Foil Sealing
Challenge: Partial or weak foil seals can result in compromised shelf life and sterility.
Solution: Thermal imaging and visual consistency checks ensure complete and uniform seal application across all units.
Impact: Improved product integrity and regulatory confidence.
Why NorrStudio for Pharmaceutical Assembly?
AI Accuracy in Real Time: Detects subtle deviations unnoticeable to traditional systems.
Fully Scalable: Works across small-scale clinical lines to large automated production.
Audit-Ready Logging: Every inspection is logged with traceable results for full compliance.
Minimal Downtime: Deploys with existing cameras or machines, reducing integration time.
Customer Outcomes
80% Reduction in post-assembly defect rates
95% Accuracy in detecting micro-level assembly errors
Full Traceability and image-based audit logs
Significant Downtime Avoidance due to early error detection
About NorrSpect
Founded in Umeå, Sweden, NorrSpect is advancing the frontier of industrial AI. With deep roots in high-precision automotive inspection and an expanding footprint in regulated sectors like pharmaceuticals, NorrSpect delivers the tools modern manufacturers need to stay competitive and compliant.